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Wire Harness Consultancy & Technical Advisory Services

From concept to field-proven reliability consult directly with experienced wire harness engineers.

Facing technical challenges in your wiring or harness design?

Our consultation service connects you directly with BECO’s engineering team to
resolve design, performance, compliance, and reliability issues before they become
costly production problems.

Whether you are developing a new machine, troubleshooting a field failure, or
optimizing an existing harness for cost or durability, we provide practical,
manufactural engineering guidance not generic advice.

Request a Technical Consultancy

Wire Harness Consultancy Services

Our consultancy offering is designed for manufacturers who need engineering clarity, risk reduction, and faster decision-making. We support clients at all stages of the product lifecycle:

Concept & early-stage design validation

Design improvement and optimization

Troubleshooting electrical or mechanical failures

Compliance and manufacturability reviews

This service is confidential, application-specific, and engineer-to-engineer.

Manufacturers typically contact us for support with:

  • Repeated harness failures in harsh environments (dust, moisture, vibration)
  • Connector selection and pin-out errors
  • Overheating, voltage drop, or signal integrity issues
  • Incorrect wire sizing or insulation selection
  • Routing problems causing mechanical stress or abrasion
  • Transitioning designs to IPC/WHMA-A-620 compliant production
  • Cost reduction without sacrificing durability or reliability

Technical Areas We Cover

  • Wire and cable selection (gauge, insulation, temperature class)
  • Connector systems and terminal crimp validation
  • Harness routing, protection, and strain relief
  • Environmental protection (IP rating, corrosion resistance)
  • Mechanical stress, vibration, and fatigue mitigation
  • Prototype review and design for manufacturability (DFM)
  • Prototype review and design for manufacturability (DFM)
  • Compliance alignment with international standards

Industries That Benefit Most

Our consultation services are especially valuable for:

How the Consultancy Process Works

Submit Your
Inquiry

Share your challenge, drawings, photos, or specifications.

Engineering
Review

Our technical team analyzes your issue and prepares targeted recommendations

Consultation Session

Live discussion (online or documented feedback) focused on solutions and trade-offs

Actionable Guidance

Clear next steps covering design changes, materials, testing, or production strategy.

Optional Prototype & Manufacturing Support

Transition seamlessly into prototyping or production if required.

Request a Wire Harness Consultancy

Let our engineers review your challenge and guide you toward a reliable solution.
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